Hydrothermal liquefaction potential of wastewater treatment sludges: Effect of wastewater treatment plant and sludge nature on products distribution

The rapid growth of urban populations necessitates the development of more efficient and environmentally sustainable methods for waste treatment and resource recovery. Hydrothermal liquefaction (HTL) has emerged as a promising technology for converting organic waste into bio-crude oil. In this study, the HTL products of various waste fractions (Fat, oil, and grease (FOG), food waste, primary and secondary sludge, and digestate) produced or handled by four wastewater treatment plants in Denmark were analysed. Additionally, the effect of mixing the produced waste was investigated. The HTL experiments were conducted at temperatures 300, 325, and 350 °C, with a residence time of 20 min and dry matter content of 16.7%. The highest HTL bio-crude yields were obtained at a temperature of 325 °C for all feedstocks except FOG (300 °C). The mixing of wastes resulted in a positive synergistic effect, presenting an energy recovery between 62 and 76% and bio-crude yields higher than expected due to interactions between the feedstock's biochemical composition. Based on the biochemical composition and on the feedstocks fraction, two models are proposed for the prediction of bio-crude yields, with an error between 4 and 5% in absolute terms. In addition, important process water parameters, as well as the nutrient recovery and heavy metal load of the solid residues are analysed and discussed, giving a comprehensive overview of the potential of different wastewater treatment plant sludges.